Capabilities 

Prototyping and Production of Small Precision Components and Assemblies

Contact Casey Machine if you need small components turned, machined, and finished to +/- 0.0001 inch tolerances, exacting deburr and edge specifications, and tightly specified surfaces. The components and assemblies we produce are used highly-specified, high-reliability applications such as jet engines, military missiles, satellites, dental implants, medical products, military and commercial aircraft, and precision industrial equipment. We work in a wide variety of ferrous and nonferrous metals as well as plastics. See our Materials. Casey Machine is certified to ISO9001:2015, and AS9100 Rev D. Our Quality System accommodates customer-specific documentation, tracking, and reporting requirements. We offer capability, flexibility, and capacity to meet your unique specific packaging, kitting, inventory management needs, as well as low to high volume delivery requirements.

Below is a summary of our capabilities including:
• Equipment for precision capability and production capacity
• Deburring capabilities for precision finishing
• Assembly
• Value Add Services

EQUIPMENT
25 Turning Centers
• (7) Miyano turning centers, available options include; 12 station turret, live tooling, sub-spindle and tailstock with up to 2.5” bar capacity and 5” chuck capacity.
• (4) Miyano GN-4 high precision turning center with gang slide tooling. [3” dia. Chuck capacity]
• (8) Hardinge GT 27SP super high precision turning center with gang slide tooling. [3” dia. Chuck capacity]
• (5) Mori Seiki high precision turning centers with live tooling capability, chip blaster coolant system, and magazine bar feed system with up to 2 5/8” dia. Bar capacity and 5” chuck capacity.
•  Hardinge T42 turning center with live tooling capability, sub-spindle, chip blaster coolant system, and magazine bar feed [2” dia. Bar capacity]
• 5 Swiss Type Lathes
• (1) Tsugami BS-20C-II swiss type lathe 3/4 dia. bar capacity with sub-spindle and live tooling.
• (2) Star SRlll Swiss Type lathe, 20 mm bar capacity, sub-spindle, live tooling, full C-Axis control and high pressure coolant.
• (1) Citizen RO7 Swiss Type lathe, 7mm bar capacity, sub-spindle and live tooling
• (1) Star ST38 lathe, triple turret design enables greater capability for machining components for the medical, automotive, and aviation industries. Ideally suited for large parts (38 mm in diameter) with high speed and universal control. 2 front side turrets, 1 rear side turret – each with 10 stations reduces cycle time

2 Horizontal Machining Centers
• (2) Mori Seiki SH-400 horizontal machining centers with 22 pallet linear pallet pool system 120 tool capacity

7 Vertical Machining Centers
• (3) Mori Seiki machining centers available with up to 30 tool automatic toolchanger, Haas twin 5C collet programmable indexer, pallet changer and Tsudakoma programmable 4th axis indexer.
• (3) Daewoo DMV40 CNC machining center with 24 tool automatic tool changer, high pressure coolant and 4th axis indexer.
• (1) Mori Seiki Dura Vertical 5080 machining center with 30 tool automatic toolchanger

Secondary Manual Operations
• Cincinnati engine lathe.
• Hardinge DSM turret lathe.
• Hardinge tool room lathe.
• (2) Bridgeport mills.
• Walker Turner (4) spindle drill press.
• Gallmeyer Livingston surface grinder. [6” x 18” capacity.]
• Everising automatic bandsaw. [6” dia. bar capacity.]
• K. O. Lee tool and cutter grinder.
• Cone micro drill grinder.

Finishing Operations
• (11) Twister lathes for 5C collets for hand deburring.
• (2) SS White abrasive sand blasters.
• (3) Buffing machines for hand deburring.
• (2) Pneumatic deburring tool stations.
• Hammond Rotary Finishing machine.
• Raytech TD-40 .40cf capacity tumbler.
• American Optical microscopes and Mantis vision system.

Surface Treatments
• Anodize
• Chrome
• Plate
• Paint & E-Coat

Miscellaneous
• Heat treat
• Water jet cutting
• Class 1 dust controlled assembly area

Quality Assurance
• Temperature controlled quality lab
• Optical Gaging Products-Smart Scope with measure mind 3D software
• Giddings and Lewis Coordinate measurement machine.
• Tesa Micro-Hite 3D Coordinate Measurement machine.
• Mitutoyo SJ-400 profilometer
• Federal “pocket surf” surface roughness gage.
• Deltronic DH 216 Optical Comparator
• J & L Classic 14T 14” optical comparator with surface illumination and Quadra-check II digital readout.
• OGP Smart Scope
• Page Wilson rockwell hardness tester.
• Sunnen bore gages.
• Etalon super micrometers.
• Starrett Super Mic
• Precision ground gage blocks and pins.
• Johnson thread gage comparators, thread plugs and ring gages.
• Electronic gage calibration recall system.
• (14) Networked computer stations to provide component inspection data to customers and to insure systems reliability.
• Mitutoyo RA 2200 provides a high accuracy, high speed and high performance roundness measurement.

ASSEMBLY AND VALUE-ADD SERVICES
Casey Machine is available to act as an extension of your production operations. Below is a listing of our capabilities. Contact Casey to inquire on how we can supplement your capacity and capabilities.

Assembly
• Riveting
• Specialty adhesives
• Heli-coil
• Class 1 dust control assembly area
• Dedicated product cells

Material Control
• Heat number certification
• Material test verification
• Material traceability certification

Testing and Inspection
• Inspection documentation
• Sample testing

Documentation
• Part processing documentation
• Customer specific reporting

Labeling
• Specialty labels
• Bar coding
• Part marking – laser etching, ink stamp, CNC engrave, mechanical stamp, electrochemical etch
• Part serializing

Packaging, Inventory Management and Shipping
• Specialized packaging and boxing
• Individual item commercial packaging
• Kitting
• Inventory management
• Kanban shipments
• Drop Shipment
• International Shipment

TECHNICAL SUPPORT
Casey invites you to contact us early in your conceptual design phase so that we may participate in material selection and advise on ideas for manufacturability, reduced cost, and improved part reliability and durability. Casey Machine accepts drawing data in the full variety of data formats commonly used in industry.

Certifications and Qualifications
• ISO 9001 Certified
• AS9100 Current Rev Certified
• Mil-Spec, Mil-Std. requirements
• FFL (ATF Federal Firearms License for manufacturing destructive devices)
• ITAR Registered
• Member Aerospace Alliance of Upstate New York (AAUNY) www.aerospaceallianceofuny.org